PCM — Independent Commissioning Agent & Commissioning Management Perth
PCM commissioning engineers on a Perth rooftop with AHUs and chillers at golden hour
The Tool Box · Free for commissioning engineers

The Tool Box.Free calculators for commissioning engineers.

Duct, pipe, louvre, tank, coil, hydronic and efficiency sizers our engineers use during design reviews, witnessing and audits. No sign-up, no paywall — built by commissioning engineers, for commissioning engineers.

100% free No login Field-tested
00Dedicated Calculators

Deep-dive engineering calculators

Individually documented calculators with worked examples — one page each, shareable, indexable, cite-able in reports.

01Sizing & Verification Hub

Quick sizers for design verification

Twelve building-services calculators for ducts, pipes, louvres, tanks, coils, hydronic valves, fan & pump affinity, COP, ROI and tolerance audits — the modules our engineers reach for during design reviews and site witnessing.

Sizing & Verification Modules

Configuration Inputs

1,000 L/s
5.0 m/s

Sizing Selections & Outputs

Round Size
Selected Diameter600 mm ØExact calculated: 504.6 mm
Rectangular Size
Selected Dimensions700x300 mmExact calculated width: 666.7 mm

Calculated values are aligned with standard temperature air/water densities under CIBSE and ASHRAE commissioning frameworks to provide realistic engineering baselines.

Request Verification Support
Air Distribution Audits — CIBSE Code M Commissioning Management Perth engineering sizing tool by PCM

Air Distribution Audits

Commissioners audit ductwork systems to verify structural integrity, perform duct leakage testing (Duct Leakage Class), and verify that static pressure drops do not exceed fan design limits.

On-Site Field Audit
02On-Site Field Calculators

Field commissioning calculator desk

DW/143 duct leakage, pitot traverse airflow and CIBSE Code W water flow — the three field calculators commissioning engineers use to verify measured results against design intent on the day.

On-Site Diagnostics

Field Commissioning Calculators

Test Setup Parameters

Measured Site Leakage

Max Allowable Factor

0.326 L/s/m²

Compliance Verdict

Max Allowed:39.12 L/s
Measured:0.85 L/s
PASS (DW/144 COMPLIANT)

Applying on-site sizing & commissioning practice:

Always verify that calibration parameters match the specific manufacturer's valves on site before recording final dynamic flow readings.

03Early-Stage Feasibility

Estimated heat load sizer

A first-pass W/m² envelope for cooling and heating loads used in pre-design reviews — to challenge over-specified plant capacity before procurement is locked in.

Early Feasibility Sizing

Estimated Heat Load Sizer

Sizing Inputs

Estimated Thermal Capacity

15Kilowatts (kW)
Total Wattage:15,000 W
Refrigeration Tons (TR):4.26 TR
Imperial Capacity:51,182 BTU/h
*Tons of Refrigeration (TR) calculated using 1 TR = 3.517 kW. Imperial capacity uses 1 kW = 3412 BTU/h.

Sizing Validation

PCM uses these indexes as verification envelopes during design review. If specified plant exceeds these values by more than 20%, we flag potential over-sizing.

Selected Metric Index

100 W/m²

Rule-of-thumb approximations for feasibility planning and audit verification only. Final sign-off requires dynamic simulation.

Applying Early-Stage Commissioning Sizing Practices

Verifying raw heat load parameters during pre-design review ensures mechanical plants are not over-specified — saving significant capital expenditure and downstream commissioning energy.

04Energy Balance Audits

mc ΔT energy auditor

Reconcile measured flow and temperature difference against rated coil duty — the fastest way to detect low ΔT syndrome, valve authority issues and fouled heat exchangers on site.

Energy Balance Audits

mc ΔT Energy Auditor

Energy Calculations

Result Panel

103.63Calculated Power (kW)
Fluid Medium:water
Specific Heat (Cp):4.187 kJ/kg·K
*Standard water at 20°C (Cp = 4.187 kJ/kg·K) and dry air at sea level (Cp = 1.005 kJ/kg·K, ρ = 1.204 kg/m³).

Governing Equation

Q = ṁ · Cp · ΔT

Energy balance verification — used during witnessing to reconcile measured coil duty against design intent.

Any > 10% deviation between measured and design Q is flagged for diagnostic review (low ΔT syndrome, valve authority, fouling).

Applying On-Site Energy Reconciliation

Reconciling measured flow + ΔT against rated coil duty is the fastest way to detect low ΔT syndrome, control-valve hunting and fouled heat exchangers before they cascade into plant inefficiency.

Beyond the calculators

Take the full commissioning portal for a spin.

The calculators are the free layer. The portal is where PCM tracks the whole handover — assets, ITPs, defects, Soft Landings. Open a live demo project with one click.

  • Anonymous — no sign-up
  • Seeded demo project
  • Every module unlocked

One click. Full portal.

Launches an anonymous session scoped to the seeded demo project. Nothing to install, nothing to sign.